Cutting Edge Optimization: Automated Press Setup with Optical 3D Measurement

Automation for press setup cutting tools

press set up with optical 3D metrology - Dorst Technologies

About Dorst Technologies

Dorst Technologies is a global leader in powder pressing and forming systems, headquartered in Kochel am See, Germany. The company has decades of expertise in delivering innovative, high-precision machinery for ceramics, metal powders, and tool production. With a strong focus on automation, quality, and sustainability, Dorst provides manufacturers worldwide with advanced solutions that ensure repeatable, efficient, and economically viable processes.

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A Partnership Driving Innovation

To tackle one of the most critical challenges in tool manufacturing—efficient press setup—Dorst Technologies partnered with Bruker Alicona, a pioneer in optical 3D metrology. The joint project combines Dorst’s advanced pressing systems with Alicona’s high-resolution measurement technology, resulting in a unique solution: automated press setup for cutting edge optimization.

From Manual Setup to Automated Precision

Traditionally, press setup relied on manual adjustments and visual checks. Operators had to assess burrs, tool wear, and dimensional accuracy through repeated trial runs—a process that consumed time, material, and expertise. With the new solution, optical 3D measurement is integrated directly into the press setup routine. Each part is automatically measured, compared against the ideal geometry, and deviations are corrected in real time.

Benefits for Tool Manufacturers

This automation delivers multiple benefits:

Reduced scrap thanks to immediate, precise feedback.
Shorter setup times, eliminating lengthy trial-and-error.
Lower tool wear, as burr assessment and alignment are no longer dependent on experience alone.
Consistent quality, ensuring cutting edges meet exact tolerances across batches and production sites.

Competitive Edge through Cutting Edge Optimization

For tool manufacturers, the combination of Dorst’s pressing technology and Bruker Alicona’s optical 3D metrology means more than just smoother production. It is a decisive competitive advantage: higher productivity, lower costs, and greater process reliability. Cutting Edge Optimization turns setup into a repeatable, data-driven process—unlocking efficiency and quality at scale.